What is a production system? Roles and classification of common systems

Production system is the key to helping businesses be proactive in their business and production processes. Thereby, the company will limit arising costs as well as unexpected risks. Let's Viindoo Learn about the role of the factory's production management system and related information through the following article!

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1. What is the production system?

Production system also known as Production System. Production management system includes the methods and procedures as well as the necessary functional arrangements. This helps gather inputs and provide output products on the market. Production system Use raw materials, funding, infrastructure, and labor to create the necessary amount of goods.

Learn more: What is Demand Driven Material Requirements Planning DDMRP

Production management helps businesses consistently produce quality products to continuously meet customer needs. Besides, production monitoring system It also helps businesses build a production process that is more flexible, stable and not overloaded. Thereby, Production expense will be reduced as low as possible. 

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2. Classify common production systems

Production monitoring system is the most important and indispensable part for a manufacturing enterprise. That's why businesses need to classify their products production system in order to meet customer needs promptly as well as on time and regularly.

2.1 According to form

Flexible production system What types of forms are included? Below is the full answer to this question that readers can refer to immediately.

• Continuous production

This is the production process in which businesses must produce and process a variety of products or a group of products. Therefore, production equipment is installed in lines to create a straight line of moving products. However, when produced using this method, it will not be flexible. Because production machinery and equipment have only one purpose, which is to create a certain type of product. 

• Production interruption

Intermittent production is a form of production organization as well as processing or processing small amounts for each product line. Therefore, businesses will own more diverse products. When producing in this type, equipment and machinery will be installed based on the function of each department in the enterprise.

• Project-based production

This is a production model where the products created are unique. For example, producing a movie or writing a book or building a ship, etc. Then, the production process will be a unique and unrepeatable process. Meanwhile, project-based production helps reduce downtime. From there, the project always ensures completion time and timely product delivery. 

2.2 According to quantity and nature

• Single production

Single-unit production is one of the forms used by many businesses. When this type of production takes place, the number of product types available in the company is diverse but the quantity is not large. This is a non-repeatable production process, usually only carried out once. 

• Bulk production

Unlike single-piece production, mass production brings a large, continuous quantity of products but the variety of types is not much. This is a relatively stable production process, without many structural changes in the product or processing techniques, etc. For example, steel, electricity, paper or cement production, etc. 

• Mass production

This type of production combines single-piece production and mass production, very popular in the industry. Mass production is applied to businesses that own a relatively large product range. However, the annual production quantity of each product is not large enough to build an independent production line create. 

3. The role of the production system

Input factor of one production system are raw materials, people, machines, factories, cash,... intended to be converted into products or services. This has brought a number of benefits as follows:

• Increase reputation in business: Meeting all customer needs helps businesses score points in each type of product or service provided. Thereby, the customer lifetime rate will increase and can boost the business's reputation.
• Complete the goals set by the business: Production management system Helps businesses achieve sales and business goals through producing goods and services that meet customers' needs. At that time, products produced that meet customer needs will help increase revenue and profits.
• Minimize production costs: Production management system helps ensure resources are used wisely. However, this still does not affect the quality of the product. But To do this, when input and output factors are maximized.

4. Production systems of large enterprises today

Currently, which businesses in the Vietnamese market own production system Stable and large scale. To answer the above question, readers should not ignore the content below.

4.1 Production system of Vinamilk company

When first established, Vinamilk only had 3 factories, but up to now, Vinamilk owns 13 factories in the country. These factories are all invested on a large scale and apply leading technologies in the world. For example, the Vietnam dairy factory is located on an area of ​​20 hectares and possesses modern automatic technology with a huge capacity of 800 million liters/year.

Thanks to this factory system, Vinamilk has been able to develop more than 250 dairy product lines in 13 different product groups such as condensed milk, liquid milk, powdered milk, yogurt, soft drinks,...

Than again, Vinamilk also applies 4.0 technology and meets many standards such as ISO 9001, FSSC 22000, ISO 17025. At the same time, the company's factories also possess special certifications such as Halal, Organic Europe, FDA (USA) or Chinese standards... 

4.2 Toyota production system

Toyota production system is the first type of production introduced by the two senior leaders of Toyota Group Eiji Toyoda and Taiichi Ohno after World War II. This is the type of production of products in the exact quantities needed to supply them at the right time. a suitable time.

Thanks to this model, Toyota has achieved much success and ranked second in the auto industry after the American company GM. Furthermore, to production management system For Toyota to operate stably, it needs 5 main pillars:

• Just In Time Production (JIT - Just In Time):

This is a comprehensive Japanese production management model. This model always produces the product in the right quantity at the right time. Thereby, Toyota products always meet all customer requirements.

• Lean Manufacturing - Lean Manufacturing:

It is a form of production that aims to minimize factors such as raw materials, workers, machines, production cycles,... to minimize production costs. This helps businesses limit inventory problems. 

• Standardization - Standardization:

These are processes as well as production instructions that are specified and communicated specifically and in detail. That helps businesses avoid inconsistencies and incorrect assumptions about how work is done.

• Kaizen principles: 

Is an important pillar in Toyota's production system. The decisive point of this principle is:all Engineers, administrators, and line workers work together to automate the production line and identify necessary changes. This helps work proceed smoothly.

• Self-check errors - Jidoka: 

This is a production method that combines humans and the automation role of mechanical systems. This helps detect errors right from the first step to minimize losses for the business. 

Production system plays an important role in the production and business model of the enterprise. Viindoo Hopefully this article will help businesses get more useful information.

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